I-QLT Factory ityhila: Ungaziphepha njani ngempumelelo ii-Glass Bottle Neck Cracks? Lawula Umgangatho ovela kuMthombo weMveliso

Kwimveliso yeebhotile zeglasi, “intamo iyaqhekeka” (eyaziwa ngokuba “炸脖"ngesiTshayina) yingxaki eqhelekileyo ekhathaza abavelisi abaninzi. Oko kubizwa ngokuba "zii-neck crack" kubhekisa ekuveleni kwee-cracks entanyeni yeebhotile zeglasi. Iimeko ezincinci zichaphazela inkangeleko, ngelixa iimeko ezinzima zikhokelela ekuvuzeni - ii-cracks ezinzulu ziya kubangela ukuvuza kolwelo ngqo, kwaye ii-cracks ezingaphantsi nazo zinokungena emanzini. Ukuba umatshini wokutywina i-aluminium cap ozenzekelayo usetyenziselwa ukuvala, intamo inokuqhekeka kwindawo eqhekekileyo, nto leyo ebangela ilahleko kwezoqoqosho kubathengi. Njenge-QLT Glass Products Manufacturing Co., Ltd., egxile ekuvelisweni kweebhotile zeglasi ezikumgangatho ophezulu, siyazi kakuhle impembelelo "yee-neck crack" kumgangatho wemveliso. Kwiminyaka emininzi yokusebenza, senze inkqubo yolawulo olupheleleyo egubungela "ii-molds, ii-feeders, oomatshini bokwenza iibhotile kunye nemisebenzi" ukuthintela "ii-neck crack" ezivela kumthombo. Ngezantsi, siza kuchaza indlela i-QLT ejongana ngayo ngqo neengozi ezifihlakeleyo kwikhonkco ngalinye.

1. Ulawulo lweMold: Susa unobangela wokuqhekeka kwentamo kwi "Basic Hardware"

Iimbotyi “zisisakhelo” sokwenza ibhotile yeglasi, kwaye imeko yeembotyi imisela ngokuthe ngqo ukuba iimbotyi zentamo zinokwenzeka na entanyeni yebhotile. Ngokusekelwe kumava okuvelisa, imiba ephambili enxulumene nembotyi ekhokelela “kwiimbotyi zentamo” ziimbotyi ezikwimotyi yokuqala okanye emlonyeni wembotyi, kunye nokuguguleka kweembotyi ezikhawulezayo zomlomo wembotyi kunye nokwakheka kwembotyi. Iimbotyi zinokubangela imikrwelo yomphezulu ngexesha lokwenziwa kwentamo yebhotile, nto leyo ekhokelela kwiimbotyi; iimbotyi ezikhawulezayo ezigugulweyo azikwazi ukulungisa imbotyi ngokuzinzileyo, nto leyo ebangela uxinzelelo olungalinganiyo ngexesha lokwenziwa kwentamo yebhotile kunye nokwenziwa kweembotyi ezifihlakeleyo.

Kwindlela yokulawula isikhunta, i-QLT imisele indlela yokulawula ubomi bonke "yokuhlola imihla ngemihla + ukugcinwa rhoqo + ukususwa kwenkunkuma kunye nokutshintshwa", kunye neenzuzo ezibalulekileyo. Kwelinye icala, sibeka abahloli besikhunta abasebenza ixesha elizeleyo ukuba bajonge iisikhunta zokuqala, imilomo yesikhunta kunye nee-quick clamps eziveliswa rhoqo emva kweeyure ezi-2: ii-vernier calipers ezichanekileyo zisetyenziselwa ukulinganisa ukuba umlomo wesikhunta uthambile na ukuze kususwe ii-residual burrs; uhlolo olubonakalayo oludibene nokuchukumisa okuchukumisayo lusetyenziselwa ukujonga ukuba ii-quick clamps zigugile okanye zikhululekile - xa ii-burrs zifunyenwe, isixhobo esikhethekileyo sokupolisha sisetyenziswa ngoko nangoko ukupolisha umlomo wesikhunta ukuqinisekisa ukuba umlomo wesikhunta uthambile kwaye awunasiphako; ukuba ii-quick clamps zigugile, ii-clamps ezintsha zitshintshwa ngaloo mini inye, kwaye asishiyi iingozi ezifihlakeleyo ngenxa "yokwenza ngayo". Kwelinye icala, simisela "ifayile" yeseti nganye yee-molds, sirekhoda inani lokusetyenziswa, iirekhodi zolondolozo kunye neemeko zokugugileka. Xa inani lokusetyenziswa kwesikhunta lifikelela kwi-80% yobomi obuqhelekileyo benkonzo yoshishino, nokuba akukho ngxaki zicacileyo kwimbonakalo, siza kulungiselela ukuba kubekho isikhunta esiza kusitshintsha kwangaphambili ukuze kuthintelwe “ukuqhekeka kwentamo” okubangelwa kukwaluphala kwesikhunta. Le modeli “ejolise ekuthinteleni nasekuphatheni ngexesha elifanelekileyo” igcina iisikhunta ze-QLT zikwimeko entle yokusebenza ngamaxesha onke, inciphisa amathuba okuba “neemphuphu zentamo” ezivela kumthombo wezixhobo.

2. Ulawulo lweFeeder: Lawula ngokuchanekileyo ikhonkco eliphambili "lokwenza izinto ezingasetyenzwanga"

I-feeder inoxanduva lokuhambisa i-glass melt kwi-mold ikwimeko efanelekileyo. Ubushushu obungalunganga bokuwa, amabala esikere agqithisileyo okanye ukuwa kwezinto ezigobileyo kuya kukhokelela ngokuthe ngqo ekusasazekeni okungalinganiyo kwe-glass melt ngexesha lokwenziwa kwentamo yebhotile, ngaloo ndlela kubangele ukuqhekeka. Ukuba ubushushu obuwayo buphezulu kakhulu, ukunyibilika kwe-glass melt kunamandla kakhulu, kwaye indawo "encinci kakhulu" idla ngokubonakala entanyeni yebhotile, okulula ukuyiqhekeka phantsi koxinzelelo; ukuba ubushushu buphantsi kakhulu, ukunyibilika kulula ukukuqina kwaye akunakungena ngokuqinileyo ne-mold, okwenza ukuqhekeka okufana nesithuba; amabala esikere agqithisileyo okanye ukuwa kwezinto ezigobileyo kuya kubangela ukuqokelelwa kwezinto okanye ukunqongophala entanyeni yebhotile, okubeka iingozi ezifihlakeleyo kwiintanda.

Kwimigaqo ye-feeder, i-QLT ilawula ngokuchanekileyo ikhonkco lokutya ngenxa yesiqinisekiso esiphindwe kabini "sokujonga okukrelekrele + ukulinganisa ngesandla". Okokuqala, sifaka ii-intelligent temperature sensors kwi-feeder ukuze sijonge ubushushu obuhlayo ngexesha langempela, kwaye idatha idluliselwa ngokulandelelana kwinkqubo yolawulo oluphakathi. Xa ubushushu buphambuka kuluhlu oluqhelekileyo (±2℃), inkqubo iyalumkisa ngokuzenzekelayo kwaye ilungise isixhobo sokufudumeza ukuqinisekisa ukuba ubushushu obuhlayo buhlangabezana ngokupheleleyo neemfuno zokwakha - umzekelo, xa uvelisa iibhotile zewayini ebomvu, ubushushu obuhlayo kufuneka bugcinwe ngokuzinzileyo malunga ne-1150℃, kwaye i-sensor iya kuyitshixa ngokuchanekileyo le xabiso ukuze kuthintelwe ukuguquguquka kobushushu. Okwesibini, ukujongana neengxaki ze-scissor marks ezigqithisileyo kunye ne-skew material drop, sijonga izikere ngaphambi kokuqala kotshintsho ngalunye imihla ngemihla kwaye sitshintshe ii-scissor blades ezigugileyo ukuze sinciphise ama-scissor marks; kwangaxeshanye, silungisa isixhobo esikhokelayo setshaneli yokuhla kwezinto kwaye sisebenzisa i-laser calibrator ukuqinisekisa ukuba embindini wezinto ezihlayo uhambelana ngokupheleleyo nombindi we-mold, sisusa ukuhla kwezinto ezihlayo. Ukongeza, imizimba yeebhotile ezi-3-5 ezenziwe ekuqaleni iyathathwa iisampulu kwaye ihlolwe rhoqo ngeyure ukujonga ukuba kukho amabala esikere aseleyo okanye ukusasazwa kwezinto ezingalinganiyo entanyeni yebhotile. Nje ukuba kufumaneke ingxaki, umatshini uyavalwa ngoko nangoko ukuze kulungiswe. Le nkqubo igcina ikhonkco lokutya le-QLT lizinzile kwaye lilawuleka ngamaxesha onke, kuthintelwe umngcipheko "wokuqhekeka kwentamo" kwinqanaba lokuhanjiswa kwezinto eziluhlaza.

3. Ulawulo loMatshini wokwenza iibhotile kunye nokusebenza: Yenza iinkqubo zibe zilungelelaniswe ukuze kuthintelwe iimpazamo zabantu kunye nezixhobo

Imeko yokusebenza komatshini wokwenza iibhotile kunye nokubekwa emgangathweni kwemisebenzi yomqhubi nazo zizinto ezibalulekileyo ezichaphazela "iinkcenkce zentamo". Ukulungelelaniswa okungalunganga phakathi kwexesha lokuvula/lokuvala umlomo wesikhunta kunye nexesha lokuvala isikhunta sokwenza, ukuvulwa ngokukhawuleza okanye okungazinzanga kwesikhunta sokwenza, umgangatho ophezulu kakhulu wesikhunta, intloko egobileyo evuthela umoya, ukuthatyathwa kwebhotile ngokukhawuleza yi-clamp yebhotile, okanye i-clamp yebhotile engaqhelekanga konke oku kuya kubangela impembelelo yangaphandle okanye uxinzelelo olungalinganiyo ngexesha lenkqubo yokwenza okanye yokuthatha ibhotile yentamo yebhotile, okukhokelela ekuqhekekeni. Umzekelo, ukuba ixesha lokuvula/lokuvala umlomo wesikhunta alihambelani nexesha lokuvala le-clamp yokwenza, ukunyibilika kweglasi kuya "kunamathela kwi-clamp" entanyeni yebhotile, kwenze iinkcenkce; ukuba i-clamp yebhotile ithatha ibhotile ngokukhawuleza, iya kusebenzisa amandla okutsala entanyeni yebhotile, okubangela iinkcenkce ezifihlakeleyo.

I-QLT inciphisa iingozi ezifihlakeleyo kumatshini wokwenza iibhotile kunye namakhonkco okusebenza ngokusebenzisa "ukwenziwa ngcono kwezixhobo + ukusebenza okumiselweyo". Kwinqanaba lezixhobo, sitshixa iiparameter eziphambili zomatshini wokwenza iibhotile: inkqubo yolawulo lwe-PLC isetyenziselwa ukulungisa ngokuchanekileyo ulungelelwaniso phakathi kwexesha lokuvula/lokuvala umlomo wesikhunta kunye nexesha lokuvala isikhunta, ukuqinisekisa ukuba impazamo yokulungelelanisa ayidluli kwimizuzwana eyi-0.1; isantya sokukhululwa kwesikhunta sesikhunta sokwakha simiselwe kwimodi "efanayo necothayo" ukuthintela impembelelo ebangelwa kukuvulwa ngokukhawuleza kakhulu; kwangaxeshanye, ukuphakama kwesiseko sesikhunta kulinganiswa rhoqo ngegeyiji yokuphakama, kwaye intloko evuthela umoya entle ilinganiswa ngenqanaba ukuqinisekisa ukuvuthela komoya okufanayo kunye noxinzelelo olulinganiselayo ezantsi kwebhotile. Kwinqanaba lokusebenza, senze i-"Standardized Operation Manual for Bottle-Making Machines", efuna ukuba abaqhubi baqeqeshwe iinyanga ezi-3 baze baphumelele uvavanyo ngaphambi kokuba bathathe izikhundla zabo - umzekelo, xa bethatha iibhotile, isantya se-bottle clamp kufuneka silawulwe kwi-5cm/s, kwaye i-engile kufuneka igcinwe imile ngqo emzimbeni webhotile ukuze kuthintelwe ukutsalwa; ukuba i-bottle clamp inombala weoyile okanye igobile, umatshini kufuneka uvalwe ngoko nangoko ukuze ucocwe okanye utshintshwe, kwaye ubungakanani bomngxuma kufuneka bulinganiswe rhoqo ukuqinisekisa ukuba uhambelana nomzimba webhotile. Ukongeza, uvavanyo lwezakhono lwabaqhubi lucwangciswa inyanga nenyanga ukuze kuqiniswe ulwazi ngemisebenzi esemgangathweni kwaye kuthintelwe "ukuqhekeka kwentamo" okubangelwa ziimpazamo zabantu.

Khetha i-QLT: Yithi Sala Kakuhle “kwiiNkathazo zeNtlalo” uze ufumane iibhotile zeglasi ezikumgangatho ophezulu

Nangona "ii-neck cracks" zibonakala zincinci, zinxulumene ngokuthe ngqo nokhuseleko lokusetyenziswa kweebhotile zeglasi kunye nodumo lwabathengi. Ukuqala kwiikhonkco ezintathu eziphambili ze-molds, ii-feeders, oomatshini bokwenza iibhotile kunye nemisebenzi, i-QLT Glass Products Manufacturing Co., Ltd. ilawula izinga "le-neck crack" elingaphantsi kwe-0.01% ngeendlela zokulawula ezingqongqo, iziqinisekiso zezixhobo eziphambili kunye neenkqubo zokusebenza ezisemgangathweni, eziphantsi kakhulu kunomndilili weshishini. Nokuba ziibhotile zokupakisha ukutya, iibhotile zokupakisha iwayini okanye iibhotile zokupakisha amayeza, xa ukhetha i-QLT, awufumani nje kuphela iimveliso ezikumgangatho ophezulu ngaphandle kwengozi efihlakeleyo "yee-neck cracks", kodwa kunye nolawulo lwethu olupheleleyo kuzo zonke iinkcukacha zemveliso. Ukuba unesidingo sokuthengwa kweebhotile zeglasi, ungathanda ukukhetha i-QLT, kwaye masikhusele umgangatho weemveliso zakho ngamandla ethu obuchwephesha.